Iron Shavings/Chips Briquetting Press Metal Recycling Press

Iron Shavings/Chips Briquetting Press Metal Recycling Press

Payment Type:	T/T
Incoterm:	FOB,CIF,EXW
Min. Order:	1 Set/Sets
Transportation:	Ocean,Land
Port:	Shanghai port
option:	Customized

$15000-150000 /Set/Sets

15000~150000USD

Contact Now

Product Attributes
Packaging & Delivery
Product Description
Supply Ability & Additional Information
Other information

Product Attributes

Model No.: Customized

Brand: Starshine

Place Of Origin: China

Status: New

Video Factory Inspection: Provided

Mechanical Test Report: Provided

Core Component Warranty Period: 1 Year

Core Components: Plc, Engine, Motor, Pump, Bearing, Gear

Warranty Period: 1 Year

Core Selling Point: Multifunctional

Out-of-warranty Service: Video Technical Support, Online Support

Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining, Other

Where To Provide Local Services (in Which Countries Are There Overseas Service Outlets): None

Showroom Location (in Which Countries Are There Sample Rooms Overseas): None

Production: 2.5~4.5tons/Hrs

Certification: GMA, QS, FDA, ISO, CE

Briquette Dia.: 200 mm or Customized

Energy Consumption: Energy Saving and Environmental Protection

Operation Mode: Automatically by PLC

Screw Feeding: As Per Customer Required

Usage: Briquetting

Customized: Logo Color Packing

Specification: Customized

Production Capacity: 300 sets/year

Packaging & Delivery

Selling Units:	Set/Sets
Package Type:	wooden case,wire locking,plastic film,nude packing
Picture Example:

The file is encrypted. Please fill in the following information to continue accessing it

Product Description

Iron Shavings/Chips Briquetting Press Metal Recycling Press

What kind of scrap iron can it proceed?

1. Filamentary scrap iron:

Filamentary scrap is a common form of scrap in the machining process, such as the slender iron filings produced in the turning process. The metal chip cake machine is ideal for handling filaments of scrap iron. During the compression process, the machine's press plate applies pressure so that the filaments of scrap iron intertwine, intertwine and gradually compacts. The flexibility of the filamentary scrap allows it to change shape under pressure, filling the Spaces between each other and eventually forming a compact discus. For example, a large number of filamentary iron filings produced in the lathe workshop are treated by the metal chip cake machine, and the volume of the originally loose iron filings is greatly reduced, which is easy to store and transport.

2. Curly scrap:

Some drilling, milling and other processing operations will produce curly scrap. This scrap iron is irregular in shape, with a certain amount of bending and curling. The metal chip cake machine can effectively handle scrap iron of this shape. When the coiled scrap iron enters the working chamber of the metal chip cake machine, the pressure device gradually flattens and compacts it. Due to the structural characteristics of the coiled scrap itself, during the compression process, it will gradually unfold under pressure and closely fit with other scrap iron. Just like the curled iron filings produced in the twist drill processing, after the metal chip cake machine treatment, can be compressed into a higher density discus.

3. Granular scrap iron:

After crushing or preliminary screening, the scrap iron may appear granular. These particles vary in size and may be irregular in shape. The metal chip cake machine also has a good treatment effect on granular scrap iron. During compression, the friction between the particles and the pressure of the machine work together to bring the granular scrap together. As the pressure continues to increase, the space between the particles gradually decreases, and eventually the discus is formed. For example, after the initial crushing of scrap iron particles collected from scrap metal disposal sites, they can be compressed into a discus shape that is convenient for subsequent processing using a metal chip briquetting machine.

4. Small block scrap (medium size):

When the scrap iron appears in the form of small chunks, and the size is within the range allowed by the working chamber of the metal chip cake machine, it can also be well disposed of. Under the action of pressure, these small pieces of scrap iron will squeeze each other, overcome the gap between each other, and be pressed into a cake. However, if the size of the block scrap is too large, it may be necessary to pretreat such as crushing first to ensure that it can smoothly enter the working chamber of the metal chip cake machine for effective compression. For example, some small cast defects appear in the form of blocks, if the size is appropriate, can be directly processed into discus by metal chip cake machine for recasting.

Structural components： DRI Press

1. Pressure system: The pressure system of the hydraulic chip cake machine mainly includes hydraulic pump, hydraulic cylinder and hydraulic valve and other components. The hydraulic pump is responsible for transporting the hydraulic oil to the hydraulic cylinder, which creates a linear motion driven by the hydraulic oil, thus providing a strong pressure to compress the material. The hydraulic valve is used to control the flow direction and pressure of the hydraulic oil to achieve precise pressure control. The mechanical pressure chip cake machine converts the rotating motion of the motor or other power source into linear pressure through a mechanical transmission mechanism, such as a screw, a crank connecting rod, etc. Iron Scr ap Machine Iron Scrap Recycling Machine

2. Mold or working chamber: This is the part where the crumbs are placed and compressed into a cake shape. The shape and size of the mold determine the final shape of the cake, which is usually round or square. The inner wall of the working chamber needs to have sufficient strength and wear resistance to withstand the pressure and friction of the material. Some of the mold of the chip cake machine can also be replaced to meet the requirements of different users on the shape and size of the chip cake. Iron Scrap Machine

3. Feeding device: Feeding device is used to transport loose debris to the working chamber. It can be a simple funnel-type inlet, which allows debris to fall naturally into the working chamber by gravity; It can also be a feeding system with conveyor belt or Screw Conveyor, which is more automated and can achieve continuous feeding and improve work efficiency.

4. Control system: The advanced chip cake machine is equipped with a control system, which is used to adjust the pressure, control the feed amount and compression time. The control system can be a simple manual control button, or it can be an automatic control system based on PLC (programmable logic controller). Through the PLC control system, the user can preset the working parameters, realize the automatic chip cake making process, and can carry out fault diagnosis and safety monitoring of the equipment.

Model	Inner dia.of main cylinder	Briquette size (mm)	Briquette density (T/m3)	Briquettes/min	Production (T/shift)	Power(kw)	Operational mode
Y83-2000	280	φ80×(60-80)	≥5	4~5	3~5.5	18.5	PLC automatically
Y83-2500	320	φ90×(60-80)	≥5	4~5	5~8	30
Y83-3150	360	(φ90~φ110)×(70-100)	≥5.5	4~5	7~10	30
Y83-3600	400	(φ100~φ120)×(70-100)	≥5	4~5	8~12	30
Y83-5000	450	(φ110-φ140)×(70-100)	≥5	4~5	10~14	37
Y83-6300	520	(φ130-φ160)×(70-100)	≥5	4~5	16~20	45

Developing trends:

1. Automation upgrade: towards fully automatic operation, such as related patented products can realize the whole process automation and reduce manual intervention. At the same time, it is equipped with intelligent control system, accurate control and real-time monitoring of pressure, temperature and other parameters, with fault diagnosis and early warning function, to ensure stable operation of equipment, improve production efficiency and quality. Metal Chip Briguetting Machine

2. Energy saving and environmental protection optimization: reduce energy consumption by optimizing the hydraulic system, selecting efficient motors and other energy-saving designs, and pay attention to the recycling and utilization of resources such as chip liquid to reduce waste and pollution.

3. Safety protection enhancement: Improve the protection device of the feed port and transmission part, and the equipment can automatically stop or enter the safety protection mode when the fault occurs, reducing the risk of accidents. Metal Briquetting Press

4. Multi-functional integration: set crushing, conveying, compression and other multi-functional in one, forming a complete production line, can handle a variety of metal scraps and waste, expand the application range. Cast Iron Chip Press

5. Small portable development: Develop miniaturized portable products suitable for small enterprises, shops and families to meet the needs of different scenarios.

6. Remote data management: Record and analyze production data to provide a basis for management, and realize remote monitoring and operation with the help of the Internet of Things to improve management efficiency and flexibility.

7. Personalized customization services: Provide personalized customization of equipment and molds to meet the special requirements of various industries and the personalized pursuit of different users for the shape and appearance of crumbs, and enhance market competitiveness.