Metal Chip Briquetting Machine

Payment Type:	T/T
Incoterm:	FOB,CIF,EXW
Min. Order:	1 Set/Sets
Transportation:	Ocean,Land
Port:	Shanghai port

$15000-150000 /Set/Sets

15000~150000USD

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Product Attributes
Packaging & Delivery
Product Description
Supply Ability & Additional Information
Other information

Product Attributes

Model No.: Customized

Brand: Starshine

Place Of Origin: China

Status: New

Video Factory Inspection: Provided

Mechanical Test Report: Provided

Core Component Warranty Period: 1 Year

Core Components: Plc, Engine, Bearing, Motor, Gear, Pump

Warranty Period: 1 Year

Core Selling Point: Multifunctional

Out-of-warranty Service: Video Technical Support, Online Support

Applicable Industry: Manufacturing Plant, Construction Works, Energy &Amp; Mining, Other

Where To Provide Local Services (in Which Countries Are There Overseas Service Outlets): None

Showroom Location (in Which Countries Are There Sample Rooms Overseas): None

Production: 2.5~4.5tons/Hrs

Certification: GMA, QS, FDA, ISO, CE

Briquette Dia.: 200 mm or Customized

Energy Consumption: Energy Saving and Environmental Protection

Operation Mode: Automatically by PLC

Screw Feeding: As Per Customer Required

Usage: Briquetting

Customized: Logo Color Packing

Specification: Customized

Production Capacity: 300 sets/year

Packaging & Delivery

Selling Units:	Set/Sets
Package Type:	wooden case,wire locking,plastic film,nude packing
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Product Description

Metal Chip Briquetting Machine

Structural Composition：

1. Mainframe structure: The mainframe is the basic support part of the equipment, which is usually made of welded high-strength steel plate, including the body frame, upper and lower beams and other key components. Its sturdy structural design can ensure overall stability and prevent deformation when the equipment is subjected to great pressure, ensuring the long-term reliable operation of the equipment.Metal Briguette Machine

2. Hydraulic system: As the power core of the equipment, the hydraulic system consists of oil pump, hydraulic valve group, hydraulic cylinder, oil tank and connecting pipeline. The oil pump is responsible for converting mechanical energy into pressure energy of hydraulic oil to provide power for the equipment; the hydraulic valve group accurately controls the flow direction, pressure and flow rate of the hydraulic oil to realize precise control of the hydraulic cylinder action to meet the needs of different metal chip pressing process; the hydraulic cylinder converts the pressure energy of the hydraulic oil into mechanical energy to exert pressure on the metal chips directly to complete the pressing process; the tank is used for storing the hydraulic oil and plays a role in heat dissipation and precipitation of impurities. The oil tank is used to store the hydraulic oil and play the role of heat dissipation and precipitation of impurities.Metal Briquetting Press

3. Mold components: The mold is the key component that determines the shape and size of the metal chip cake, which generally consists of mold cavity, punch and mold release device. The mold cavity provides molding space for the metal chips, and its shape and size are customized according to the specifications of the required metal chips; the punch, driven by the hydraulic cylinder, extrudes the metal chips in the mold cavity; and the demolding device assists in the smooth launching of the metal chips out of the mold after they are formed to ensure the smoothness of the production process.Magnesium Alloy Press

4. Electrical control system: The electrical control system is mainly composed of PLC (programmable logic controller), operation control panel and various sensors. The operator inputs working parameters through the operation control panel, such as pressure setting value, holding time, pressing stroke, etc. PLC carries out precise control on each component of the hydraulic system according to the preset program to realize the automatic operation of the equipment. Sensors monitor the running status of the equipment in real time, such as pressure, position and other parameters, and feedback the information to the PLC, in order to timely adjust and ensure the safety and stability of equipment operation.

Working Principle:

The motor drives the oil pump to run, the oil pump will suck the hydraulic oil from the tank and pressurize it, after a series of hydraulic valves are precisely regulated, the high-pressure oil enters into the hydraulic cylinder. The piston of the hydraulic cylinder is pushed by the pressure of the hydraulic oil to produce a strong thrust, which acts on the metal chips placed in the mold. Under high pressure, the metal chips overcome the friction and gap between their own particles, squeeze each other tightly, and eventually be compressed into a cake with a certain shape and density. When the preset pressure value is reached and maintained for a certain period of time to ensure that the chip cake is well formed, the piston is returned to the initial position through the pressure relief operation, and then the mold is opened to remove the formed chip briquettes.

Performance Characteristics:

1. High compression ratio:

It can efficiently compress all kinds of metal chips, significantly increase the density of the metal chip cake, greatly reduce the volume of the metal chips, which is convenient for the subsequent storage, transportation and processing, and effectively reduce the logistics cost.Alloy Press

2. Good molding effect:

Through precise control of pressing pressure and holding time, the produced metal chip cake has regular shape, flat surface, dense and uniform internal structure, without obvious air holes or loose phenomenon, which provides high-quality raw materials for subsequent smelting or reprocessing.Copper Alloy Press

3. High degree of automation:

With automated feeding, pressing, demoulding and other work processes, it greatly reduces manual intervention, which not only improves the production efficiency, but also reduces the labor intensity of the workers, and at the same time ensures the stability and consistency of product quality.

4. Energy saving and environmental protection:

Adopting advanced hydraulic technology and optimized system design, it reduces energy consumption while ensuring efficient production. And during the compression process, it reduces the contact area between metal chips and air, which reduces the degree of metal oxidation and is conducive to improving the metal recovery rate, in line with the requirements of environmental protection and sustainable development.Aluminium Alloy Press

5. Wide applicability:

It can flexibly adjust the pressure, change the molds and other parameters according to the material (such as steel chips, aluminum chips, copper chips, etc.) and particle size of different metal chips as well as the customer's production demand, which is applicable to the processing and treatment of a variety of types of metal chips.

Model	Inner dia.of main cylinder	Briquette size (mm)	Briquette density (T/m3)	Briquettes/min	Production (T/shift)	Power(kw)	Operational mode
Model	Inner dia.of main cylinder	Briquette size (mm)	Briquette density (T/m3)	Briquettes/min	Production (T/shift)	Power(kw)	Operational mode
Y83-2000	280	φ80×(60-80)	≥5	4~5	3~5.5	18.5	PLC automatically
Y83-2500	320	φ90×(60-80)	≥5	4~5	5~8	30
Y83-3150	360	(φ90~φ110)×(70-100)	≥5.5	4~5	5~8	30
Y83-3600	400	(φ100~φ120)×(70-100)	≥5	4~5	8~12	30
Y83-5000	450	(φ110-φ140)×(70-100)	≥5	4~5	10~14	37
Y83-6300	520	(φ130-φ160)×(70-100)	≥5	4~5	16~20	45