Steel shavings shredder is a kind of mechanical equipment specially used for processing steel shavings. Steel shavings are the waste produced in the process of metal processing, such as the coiled metal debris produced when the lathe, the planer and other processing steel parts.
The main function of the steel shavings shredder is to break these irregular, large and loose steel shavings into smaller pieces in order to facilitate subsequent recovery, transportation and reprocessing.
Structural composition
1. Feed system
Feed port: Usually designed to be a larger opening to facilitate the input of steel shavings. Its shape can be square or round, and may have a certain Angle to facilitate the steel shavings under the action of gravity into the machine.
Steel Scrap Shredder Feed conveyor (or screw feeder) : Used to steadily transport steel shavings accumulated at the feed port to the shredding area. The conveyor belt is generally made of wear-resistant rubber or metal material, which can withstand the weight and friction of steel shavings; The screw feeder pushes the steel shavings forward through a rotating spiral blade, which is suitable for steel shavings with hard texture or easy accumulation.
2. Shred the system
Shredding chamber: This is the main space for shredding steel shavings, generally a sealed chamber made of high-strength alloy steel. The shredding tool is installed inside, and the shape is usually cuboid or cylinder, which can provide enough space and protection for the shredding of steel shavings.
Steel Scrap Shredder Machine Shredding tool: is the core component of the shredding system, usually composed of multiple alloy steel tools. These tools can be rotary, driven by a motor to rotate at high speed to cut and tear steel shavings entering the shredding chamber. There are many shapes of the tool, such as hook, sawtooth, etc., and the combination of different shapes of the tool can improve the shredding efficiency. The material of the tool has the characteristics of high hardness and high toughness to ensure that it can withstand the impact force and friction of steel shavings, and has a long service life.
3. Discharge system
Discharge port: located at the bottom or side of the shredder, it is used to discharge the shredded steel shavings. The discharge port is generally provided with an adjustable baffle or screen to control the size and speed of the discharge.
Scrap Crusher Conveyor belt (or
Screw Conveyor) : The shredded steel shavings are transported to the designated collection container or the next processing link. The conveyor belt can transport the debris smoothly, which is convenient for subsequent packaging or transportation; The screw discharge device is more suitable for situations where the discharge flow rate needs to be controlled.
4. Power system
It is generally powered by a motor, and the power of the motor depends on the size and processing capacity of the shredder. Larger steel shavings shredder may require tens of kilowatts or even hundreds of kilowatts of motor to drive the shredding tool and feed, discharge device. The motor transmits the power to the shredding tool and the feeding and discharging equipment through the transmission device such as belt pulley and coupling to ensure the normal operation of the whole machine.
Scrap Metal Crusher 5. Control system
It can be a simple electrical control system or a complex control system based on a programmable logic controller (PLC). The operator can set the operating parameters of the shredder through the control panel, such as shredding speed, feed speed, discharge speed, etc. The control system can also monitor the running state of the machine, such as motor current, tool speed, feed blockage, etc., and send an alarm signal in time to ensure the safe and stable operation of the machine.
Working Principle:
The steel shavings enter through the feed port and are transported through the feed conveyor (or screw feeder) to the shredding chamber. In the shredding chamber, high-speed rotating shredding tools cut and tear the steel shavings, breaking them into smaller pieces.
These pieces are discharged through the discharge port and transported by the discharge conveyor belt (or screw discharge) to the specified location. In the whole process, the power system provides power, and the control system is responsible for monitoring and regulating the operation of the machine.
Pre-sale services:
1. Providing professional technical support.
2. Send the product catalog and instruction manual.
3. If you have any question please contact us online or send us email, we promise we will give you a reply at the first time!
4. Personal call or visit are warmly welcome.
Sale of services:
1. We promise honest and fair, it's our pleasure to serve you as your purchasing consultant.
2. We guarantee punctuality, quality and quantities strictly implement the terms of contract...
After-sales service:
1. When to buy our products for one year warranty and life long maintenance.
2. 24-hour telephone service.
3. A large stock of components and parts, easily-worn parts.